Custom Products

Foam Inserts

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Foam Inserts

Ramsay Rubber can offer foam inserts for a range of packaging and protection products. That are extremely lightweight and perform in some of the most rigorous of environments.

We are a leading UK manufacturer of foam inserts, supplying packaging solutions in polyurethane foam, polyethylene foam, pyrosorb and specialist grades, worldwide. With full conversion capabilities, from material slitting, adhesive laminating, die cutting, CNC machining, fabrication and assembly. We can offer a variety of customer specific foam inserts in custom shapes, colours, sizes, thicknesses and densities. All our foam inserts are manufactured at our site in Bilston, based in the West Midlands.

Foam Insert Capabilities

Due to our material slitting capabilities, we can offer our customers a range of foam insert thicknesses. We also have the manufacturing capability to laminate, die-cut/CNC machine custom shapes, complemented by our fabrication and assembly processes.

  • Custom shapes, sizes and assemblies
  • Plain foam inserts
  • Self-adhesive foam inserts
Packaging & Protection - Foam Inserts

Production:

Slitting, Die-cut, CNC Stamping, band knifed, saw-cut, lamination and fabrication.

Foam Insert Materials

Foam inserts are available in a wide range of materials including, polyurethane foam, polyethylene foam, pyrosorb and specialist grades. They are extremely lightweight, price competitive and provide low compression hardness.

Polyurethane foam inserts
Polyurethane foam inserts are a cost-effective packaging solution. Providing cushioning and protection for a range of logistics, international couriers and shipping companies. Ramsay Rubber can offer a variety of polyurethane grades that are low to high density, anti-static, flame retardant and high load bearing.

Pysrosorb foam inserts
Pyrosorb foam inserts are open cell impregnated polyurethane that provide cushioning, acoustic and soundproofing.

Polyethylene foam inserts
Polyethylene foam inserts are widely used within the packaging industry and they can offer a variety of solutions. Due to their wide range of densities, colours and material properties (lightweight, Static dissipative, chemical resistance and exceptional, Ozone, UV, chemical and weather resistant

Foam Insert Applications

Ramsay Rubber are IATF16949, ISO19001 and ISO14001 accredited. All our materials are registered in accordance with IMDS and are ROSHH/REACH compliant. Ensuring that we meet the needs for foam insert products across packaging and Industrial markets, for several key applications. Below are just some of the foam insert applications.

  • Packaging & Protection
  • Transit packaging
  • Gift box inserts
  • Padding
  • Point of sale
  • Tool case inserts

Foam Insert Samples

Ramsay Rubber have the capability to manufacture custom made foam insert samples to support project development. If there are several materials under consideration, we would be happy to provide you with a sample pack, which have a range of open cell, semi closed cell and closed cell materials.

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    Our Guaranteed Service

    Our products are supplied in a condition of supply that complement our customer’s process/assembly requirements, with product development and technical support from our project management team with full APQP, FMEA planning and PPAP approval.

    If you require additional information Please feel free to get in touch, to speak with one of our team of experts online, via e-mail enquires@ramsayrubber.com  or call us on +44 (0) 1902 407150 alternatively you could simply fill out our online contact form. We look forward to hearing from you.

    Do you have any questions?

    Call us to speak with a member of our team:


    +44 (0) 1902 407150

    Alternatively you can email us

    Get in touch

    Please feel free to get in touch, to speak with one of our team of experts or simply fill out our online contact form below. We look forward to hearing from you.

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    Get In Touch
    Ramsay Rubber & Plastics Limited
    Vulcan Road, Bilston
    West Midlands WV14 7HT
    T +44 (0) 1902 407150
    F +44 (0) 1902 407160